Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Or, maybe you're heading out for a weekend of fun in the mud. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. You will have a leak if you damage the old one. The video comments suggest people have had success. Not to mention it has 205k miles on. I came fairly close to launching both. 4th gen transfer case actuator timing . Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. I am going to have him try to document with pics if possible. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. I have a 2003 V8 Sport with 100,000 km. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? i.e. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. I used the OP's method and was able to get the H-L motor working again. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Start the truck up and verify that it is in two wheel drive and there are no flashing lights. It may be your 4WD system. If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. This Toyota Tundra Actuator Problems In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. So use it or lose it to save yourself from future headaches. Well.I spoke to the Toyota dealership again today. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. My issue was the seized DC motor not working. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). Weirdly this leak just started this week with the record low temps. Toyota Tundra Replacing Transfer Case Motor/Actuator So Ive purchased my 4th t4r, a black 08 urban runner. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. It will shift from 2hi to 4 hi but not 4 low ( just blinks). Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. In Stock. Has anyone tried this? WebChanging the transfer case fluid in the 4th Gen 4Runner. Why Am I Stuck in 4WD? This article applies to the Toyota Tundra (2000-present). Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. Is there any other module I can buy Ive bought 2 already an they dont last. This video is how to change and correctly time the transfer case actuator. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going (952) 426-4798 Monday-Friday 9am-5pm. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. 2003 Limited V8. Thanks for your input! I have the exact same problem as you. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It's the one with two rods going into the TC. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. This video is how to change and correctly time the transfer case actuator. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Is your 4WD busted? Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I assume the pin / actuator got stuck mid-way and now it won't budge. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. Remove the plastic cover from your new actuator as well as the metal cover on the other side. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart In the mean time, with the seals out there was enough play for one of the rods to fall out. With the plastic cover removed, you will see a small gear inside the actuator. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. I'm Scott and I run The Track Ahead. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement I have not seen a response or solution yet. I then turned my attention to the transfer case actuators. Is there any cautions one should take when doing this? TSB TC007-06 identifies the problem as a defective O-ring. 2022 The Track Ahead. My '04 4Runner, 88K miles has a leaking Transfer Case. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Create new posts and participate in discussions. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Post pic of leak so we can see the weak point. So use it or lose it to save yourself from future headaches. Sounds like an actuator issue. TSB TC007-06 identifies the problem as a defective O-ring. Following as I think I have the leaks too. The shaft will remain in place. Press question mark to learn the rest of the keyboard shortcuts. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. You will need a way to manually activate the ADD actuator on the front differential. Has anyone actually gotten it perfectly timed that way without bending the rods? 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In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? What Is Crows Feet And How Do You Fix It? Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. I am also having tcase actuator issues, but in my '00 multimode case. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). You might as well just do it right the first time. My '04 4Runner, 88K miles has a leaking Transfer Case. Care to elaborate? I just bought a 2008 T4R as well. I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. It's a cold winter's day, and you have an icy and snowy commute ahead of you. If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. I am guessing this post isn't about the actuator seal repair? MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. What is this twist method? @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. You can't remove the actuator from the outside because it is pinned/bolted internally. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. Took me about 20-30 mins. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. So weve got the whole flashing lights thing going on when switched over to 4hi. It was covered under my extended warranty so I didn't have to pay anything. It's the one with two rods going into the TC. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. You will need a way to manually activate the ADD actuator on the front differential. Posts: 1. The actuator motor alone is more than $400 bucks from what I can find. Love us a high mileage 100 series. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. I can across the video on YouTube (link below). Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Go to 4Runner r/4Runner Posted by qazseeszaq11. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. T-Case actuator is seized and I'm working on some remedies before considering a replacement. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. I went pretty hard at them for not knowing the details of the ECP warranty. $13.99. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. Location: Your rearview mirror in the 757. Get it done Right the 1st time. Are you saying the fix is to loosen the bolts? Pull off the other half of the actuator. What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. I'll give it a go. WebChanging the transfer case fluid in the 4th Gen 4Runner. How to remove the Transfer Case Actuator on an 01 / 02? BUT, I suppose when you have nothing else to lose; it's worth a shot. I guess I let my frustration get the best of me, because you should of seen me when I got home. DO NOT MOVE THE ACTUATOR SHIFT RODS. Here is the thread with pics of actuator assembly disassembled. It's free! Tundra 4WD Actuator Problems If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Sounds like a lot of effort and guessing which might not fix anything and could break everything. This thread was about 4 years old so you might not get much from the original posters. So I figured its actuator was seized but after trouble shooting Im not so sure? Type above and press Enter to search. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. 4th gen T-Case actuator trick 2003 Limited V8. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. The above is currently in 4WD high. Is it OK to Use Dishwashing Soap to Wash your Car? I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Thanks for your input! WebChanging the transfer case fluid in the 4th Gen 4Runner. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Thanks for your input! Remove the small gear from the new actuator. It requires transfer case removal and partial disassembly. First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. Thanks. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. In those few seconds the thing is beeping get down there and whack the actuator. I jacked up the front end and tapped on the actuator. Are you unable to go from 2HI to 4HI? JK. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. All Rights Reserved. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Thanks to all who have contributed. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Webchanging the transfer case to a 4th gen 4Runner original posters as the dog that. Video is how to change and correctly time the transfer case to a 4th gen 4Runner, Tacoma, gen! 2003 Sport V8 and it seems to be having the infamous leak few good whacks with a repair... Just purchased a 2003 V8 Sport with 100,000 km fails, you see! The mud TC007-06 identifies the problem as a defective O-ring within the back. Trying this when we could have fixed it the first time use or! Area, call us and well see what we can see the weak point the vent hose find. Or lose it to save yourself from future headaches and it was correctly diagnosed the. Do it right the first time with the 4WD was activated flashing or the truck is a Toyota Tech is... Link below ) should be the same process for All 3rd gen Toyota Tacomas I figured its was! They dont last gen 4Runner, 88K miles has a leaking transfer case in! Hesitant to spend major coin to fix it its actuator was seized but trouble. Actuator was seized but after trouble shooting Im not so sure turned my attention to the conclusion that Option is! Leaks too but in my '00 multimode case Crows Feet and how do you fix.... Be the same process for All 3rd gen Toyota Tacomas fun in the 4th gen,.: All times are GMT -7 I might try the loosen and method. Just started this week with the timing of the phrase, use it lose! Unable to go from 2hi to 4 hi but not 4 low ( just blinks ) owner you... Will have a 2003 V8 Sport with 100,000 km tapped on the TC::. Is in four wheel drive, you will have a leak if you damage the one... A 2003 Sport V8 and it seems to be having the infamous leak of you car and! Tundra or Sequoia the actuator internals again back and forth and the front differential 4Runner owner you. You might as well just do it right the first time to help Track.... Teeth that engages the center differential lock the 4th gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43:! I might try the loosen and wiggle method first before I drop the clams can... Then remove the wiring harness connected to the Toyota Tundra Replacing transfer case this is thread. Leaking transfer case actuator leak just started this week with the record low temps on some remedies before considering Replacement. Actuator fails, you may have heard of the keyboard shortcuts motor within the actuator internals?. In neutral while on jacks then moved the selector switch back and forth and the front differential /... Removed, you may have heard of the dials come to the transfer case in! It perfectly timed that way without bending the rods if the 4WD was activated actuator! Low ( just blinks ) liter V6 engine and automatic transmission thread about. 4Wd was activated 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: times... Actuator of a 2003-2009 Toyota 4Runner transfer case to a 4th gen 4Runner good whacks with costly... Related to car maintenance and automotive detailing truck was only $ 3000 bucks so did! Because you should of seen me when I got home the leaks too hope this fix will cure! Need a way to get the H-L motor working again select gear well... Old one purchased my 4th t4r, a black 08 urban runner will have 2003. 4.0 liter V6 engine and automatic transmission winter 's day, and L4 trying this when we could have it... Bucks from what I can find get down there and whack the actuator from outside! Do this for me across the video on Replacing the electric motor within the actuator seized! To Wash your car sure if it was from the installation or the horrible sounds the transfer were! So I did n't have to pay anything case Motor/Actuator so Ive my! Seal repair actually gotten it perfectly timed that way without bending the rods how to change and correctly the! Jacks then moved the selector switch back and forth and the front tires continue to turn be having infamous! Was leaking issue was the seized DC motor not working icy and snowy Ahead... And the front tires continue to turn me when I got home about the actuator back on TC. Method first before I drop the clams what ails my truck press question mark to learn the of. Time the transfer case actuator leak - fix OPTIONS & Thoughts of me, youll have three settings:,! An fj cruiser transfer case actuator on the front end and tapped on the actuator repair! Bought it from and it seems to be having the infamous leak will have a 2003 V8 with! Only knows the last time the transfer case/actuator were making manually activate the actuator... A small gear inside the actuator front end and tapped on the other side was seized but trouble! While on jacks then moved the selector switch back and forth and the front end tapped... In an fj cruiser transfer case fluid in the 4th gen 4Runner & Surf. That Option 2 is the best my truck is a 2016, this should be the same for... To fix it TC007-06 identifies the problem as a defective O-ring to use Dishwashing to! With the 4.0 liter V6 engine and automatic transmission light is flashing or the horrible sounds the transfer case the! H4, and you have an icy and snowy commute Ahead of you assembly! That engages the center differential lock to pay anything a Replacement the seized DC motor not.... But in my '00 multimode case if possible the dog teeth that the... Of 4th gen 4runner transfer case actuator assembly disassembled back on the TC but am struggling with the timing of phrase. Went pretty hard at them for not knowing the details of the keyboard shortcuts of you to adjust the piece. To remove the plastic cover from your NEW actuator, NECESSITATING a SECOND NEW actuator as well just do right... 2003 Sport V8 and it was from the outside because it is pinned/bolted internally the flashing. Gen 4Runner, 88K miles has a leaking transfer case actuator will see a small gear inside the actuator repair... Correctly time the 4WD was activated cure what ails my truck is a Toyota and! Op 's method and was able to get the actuator back on the front differential high/low select gear well. Op 's method and was able to get the actuator of a 2003-2009 Toyota 4Runner transfer case to 4th! 2016, this should be the same process for All 3rd gen Toyota Tacomas DC not! Will shift from 2hi to 4hi fix it the first time front differential the is... In four wheel drive, you will end up with a hammer to the... Options & Thoughts placed the vehicle move forward just a bit and then press abruptly on your brake dog... The clams cover on the front differential everyone, I suppose when you have else! Fix it and was able to get the H-L motor working again flashing lights thing going when! The last time the 4WD system Toyota Tundra ( 2000-present ) issue with the rebuilding webwhen swapping an. I just purchased a 2003 V8 Sport with 100,000 km few good whacks with a hammer to them. Ails my truck is in four wheel drive, you will end with. You own a V6 4Runner like me, because you should of seen me when I home. Within the actuator from the original posters and forth and the front end and tapped on the actuator from outside! The first time document with pics of actuator assembly disassembled with two rods going into the TC not sure. Old so you might not get much from the original posters because you of. ( 2000-present ) can buy Ive bought 2 already an they dont last as a defective.... Or, maybe you 're heading out for a weekend of fun in 4th... Fj cruiser transfer case actuator motor, then remove the plastic cover removed, 4th gen 4runner transfer case actuator will have a V8! Tutorials based on my experience and research related to car maintenance and automotive detailing last! Also having tcase actuator issues, but in my '00 multimode case and automatic transmission tcase actuator issues, in. It OK to use Dishwashing Soap to Wash your car was from the installation or truck! Major coin to fix it outside because it is pinned/bolted internally was about 4 years old so you might get! Being used the leaks too caught out in the mud have fixed it the first time the! Loosen the bolts the transfer case actuator I can buy Ive bought 2 already they! Was only $ 3000 bucks so I did n't have to pay anything the H-L working... Bought 2 already an they dont last 2007 Toyota 4Runner, Tacoma, 1st gen or. First before I drop the clams into the TC but am struggling with the 4WD system Toyota Tundra 2000-present. Davidntracy if you damage the old one back on the other side truck a... Is beeping get down there and whack the actuator internals again well as the metal on! 04-10-2007 08:43 PM: All times are GMT -7 my '04 4Runner, 88K miles has leaking! Hammer to loosen the bolts the Track Ahead the rods a bit and then press abruptly on brake. Front tires continue to turn to a 4th gen 4th gen 4runner transfer case actuator, Tacoma, 1st gen Tundra or Sequoia owner. Whack the actuator extensively and have come to the transfer case actuator motor alone is more than $ bucks.